Install Preassembled Output Shaft and Clutches

 This article is an introduction to installing a preassembled output shaft and

The clutch

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NOTE: The following Figures describe the common
installation of all clutches. For it, the housing cover,
combined with special tool (Handle 5870 260 010) is
needed. The reassembly of single clutches without
housing cover and handles is extremely difficult
because of the installation conditions. Besides, there
is the danger of injury.
1. Insert all outer bearing races into the housing cover until
contact is obtained.
NOTE: In the case that already run bearings are
reused, pay attention to the allocation of the
outer bearing races, see also Note,

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2. Insert clutch KR, input shaft and clutch KV together into
housing
02

3. Install clutch K4.
03

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4. Install clutch K3

04

5. Position clutch K1.

6. Insert clutch K2.

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7. Figure 246, shows the installation position of the single
clutches in the housing cover.

8. Locate all clutches using Handles (S).
(S) Handle (6 pieces needed) - 5870 260 010
08

9. Squeeze rectangular rings (7 pieces, see Figure 248) in
and hook them in.

10. Grease rectangular rings and align them centrically
11. Tilt housing cover 180°.
12. Mount eye bolts, see Figure 249.
(S) 2x Eye bolt M20 - 0636 804 003
(S) lx Eye bolt M16 - 0636 804 001
(S) Puller device - 5870 000 017


10

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13. Install adjusting screws (S).
14. Position housing cover using lifting device carefully on the
gearbox housing until contact is obtained, reap. position
the clutches in the gearbox housing.
NOTE: Pay attention to the overlapping of the oil pipes
with the bores in the housing cover.
(S) Lifting chain - 5870 281 047
(S) Adjusting screws - 5870 204 007

15. Remove handles.
(S) Lifting chain - 5870 281 047

16. Remove housing cover from gearbox housing, using lifting
device.
(S) Lifting chain - 5870 281 047