Introduces Lift Trucks and Skid Steer Loaders Cummins Engine Disassembly (2)

        This article mainly introduces Lift Trucks and Skid Steer Loaders   Cummins Engine Disassembly 

   

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Cover all the engine openings to prevent dirt and debris from entering the engine.

Fan Pulley AWARNING Be careful not to injure your fingers or damage the alternator when moving the alternator toward the cylinder block.
Loosen the mounting capscrew of the adjustment plate(1). Loosen the alternator mounting capscrew and nut.
Move the alternator toward the cylinder block, and remove the belt(2).
Remove the fan pulley.

Fan Remove the four capscrews, retainer plate, fan, and spacer.

Alternator Remove the adjusting capscrew and washer.
Remove the capscrew, adjustment plate, and spacer.
Remove the remaining capscrew and alternator.

a Lubricating Oil Filter Remove the lubricating olil filer.

Dipstick Guide Remove the dipstick and dipstick guide.

Water Pump Remove the mounting capscrews, water pump, gasket, and o-ring.
Discard the gasket and o-ring.

Thermostat Remove the two mounting capscrews, thermostat housing, thermostat and seal.

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xhaust Manifold Remove the eight capscrews, exhaust manifold, and gasket.
Discard the gasket.

Fuel Injection Tubing Remove the clamp.
Remove the sleeve nuts and the fuel injection tubing from the fuel injection pump and the cylinder head.
 

 Spill Tube Remove the spring hose clamps and hose.
Remove the spill tube.

InjectorACAUTION Be careful not to damage the tip of the injector when removing.
Remove the mounting capscrew, washer, and injecdor.
NOTE: When removing the injector, clean around the injector, and insert a blind plug to prevent dust or dirt from entering the engine.
NOTE: Mark the injectors with tags showing the cylinder number, and keep it in a safe place.
If there is no abnormality in the injector, install it in the same position during assembly.

Rocker Lever Cover Remove the three capscrews, isolator assemblies, rocker lever cover, and o-ring.

Thermostat Remove the two mounting capscrews, thermostat housing, thermostat and seal.

Exhaust Manifold Remove the eight capscrews, exhaust manifold, and gasket.
Discard the gasket.

Fuel Injection Tubing Remove the clamp.
Remove the sleeve nuts and the fuel injection tubing from the fuel injection pump and the cylinder head.

Fuel Injection Tubing Remove the clamp.
Remove the sleeve nuts and the fuel injection tubing from the fuel injection pump and the cylinder head.

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Intake Manifold Remove the eight capscrews, intake manifold, and air inlet connection. Remove the grid heated, if equipped.
Remove the four capscrews, air inlet connection, and o-ring. Discard the o-ring.