Perkins 2806F Engine Diesel Particulate Filter - Remove and Install Guide

This Article Introduces Perkins 2806F Engine Diesel Particulate Filter - Remove and Install

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Removal Procedure

1. Before removal of the Diesel Particulate Filter

(DPF), refer to Operation and Maintenance

Manual, “ Diesel Particulate Filter - Clean” for the correct procedure.



WARNING

Hot engine components can cause injury from burns. Before performing maintenance on the en-
gine, allow the engine and the components to cool.

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WARNING

Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particu-
late Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.






2. Place Identification Marks (X) on both sides of clamp assembly (6) and clamp assembly (7) for installation purposes.

3. Place Identification Mark (Y) on the diesel

particulate filter (4) for installation purposes.

Identification Mark (Y) is showing the flow of

exhaust gases through the diesel particulate filter.

4. Disconnect harness assembly (1).

5. Disconnect hose assemblies (2). Use Tooling (A) to cap the hose assemblies.

6. Loosen clamp assembly (3).

7. Disconnect temperature sensor (8) from diesel particulate filter (4).

8. Disconnect tube assemblies (9) from both ends of diesel particulate filter (4).

9. Loosen clamp assemblies (5).

10.Attach Tooling (B) and a suitable lifting device to diesel particulate filter (4). The weight of the diesel particulate filter is approximately 57 kg (126 lb).

11. Use the suitable lifting device to remove diesel particulate filter (4).

12. Discard clamp assembly (3) and clamp

assemblies (5).
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