Isuzu Starting Clutch - Removal of KV and KR

          

This paper mainly introduces the disassembly of isuzu clutch - KV and KR

 

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NOTE:The following Figures show the disassembly of the clutch KV.The disassembly of the clutch KR is analogous.

1. Squeeze rectangular ring out.
2. Pull tapered roller bearing from shaft.
3. Remove opposite tapered roller bearing.

2(S) Grab sleeve-5873 001 057

(S) Basic set-5873 001 000


4. Remove plate carrier from shaft.

 

 (S) Hammer-5870 280004

5.Squeeze snap ring out and remove plate pack.

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6. Preload compression spring, squeeze retaining ring out and remove components.
(S) Assembly aid-5870 345 086
(S) Set of external pliers-5870 900015


7.Lift piston using compressed air out of the cylinder bore and remove it.

8.Remove both O-rings.

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9. Squeeze inner retaining ring(shaft) out.
(S) Set of external pliers-5870 900 015

 

 

10. Locate idler gear using separating device(Figure 147) and press it from the shaft(Figure 148).

11. Remove released needle bearing.

12. Squeeze retaining ring out and remove ball bearing.
NOTE: The disassembly of the clutch KR has to be carried out.
(S) Set of internal pliers-5870 900013